2024-10-29

[Zhongke Motong Exhibition News] Zhongke Motong appeared at the ATC2024 Automotive Chassis System Technology Exhibition to demonstrate its new energy vehicle intelligent manufacturing capabilities

On October 23-24, 2024, the much-anticipated ATC2024 automotive chassis system technology exhibition was held grandly at the Shanghai Automobile Exhibition Center。This exhibition brings together many well-known domestic and foreign companies and industry elites to jointly showcase the latest automotive chassis technology achievements and innovative solutions. As a leader in the field of intelligent manufacturing in the new energy vehicle industry, Zhongke Motong also made a stunning appearance with its new energy vehicle chassis system intelligent manufacturing production line technology，Booth number is located at 356。The ATC2024 Automobile Chassis System Technology Exhibition has an exhibition area of 16,000 square meters, attracting more than 200 exhibitors and more than 10,000 professional and technical personnel to visit and exchange. The exhibition has multiple display areas such as brake exhibition area, suspension/steering exhibition area, intelligent chassis exhibition area, and manufacturing exhibition area, covering various professional fields such as braking system, suspension system, steering system, and intelligent chassis。As one of the important exhibitors of this exhibition, Zhongke Motong，Demonstrated its outstanding achievements in intelligent manufacturing line technology for new energy vehicle chassis systems。As a company focusing on intelligent manufacturing of the new energy vehicle industry, Zhongke Motong is committed to promoting the upgrading and development of the new energy vehicle industry through advanced manufacturing technology and intelligent solutions. The new energy vehicle chassis system intelligent manufacturing production line technology exhibited this time not only demonstrates Zhongke Motong's deep strength in the field of intelligent manufacturing, but also provides the industry with new intelligent manufacturing models and solutions.。At the booth, Zhongke Motong’s exhibiting team introduced in detail the technical features and advantages of its intelligent manufacturing production line. The production line integrates advanced robots, sensors, automation equipment and intelligent management systems，Achieved efficient, precise and flexible production of new energy vehicle chassis systems。From raw material input to finished product output, every link has been automated and intelligently controlled, greatly improving production efficiency and product quality. At the same time, the production line also has a high degree of flexibility and scalability, and can be quickly adjusted and optimized according to market changes and customer needs to meet diversified and personalized production needs.。In addition to displaying intelligent manufacturing production line technology, Zhongke Motong also held exciting speeches during the exhibition. On October 24, Yan Jiaxiang, general manager of Zhongke Motong Automobile Industry, delivered a speech titled "EMB Assembly Process and Testing". In his speech, he introduced in detail the intelligent manufacturing technology and application prospects of EMB (electromechanical braking system), and shared the successful cases and experience of Zhongke Motong in EMB intelligent manufacturing.。As an important component of the new energy vehicle braking system, EMB has the advantages of high efficiency, energy saving, and environmental protection. It is an important development direction of the new energy vehicle braking system in the future. However, the manufacturing process of EMB is complex and requires high precision, and traditional manufacturing methods are difficult to meet its production needs. Therefore, Zhongke Motong has achieved high-precision, high-efficiency, and high-quality production of EMB by developing advanced intelligent manufacturing technology and equipment. At the same time, Zhongke Motong also continuously optimizes and improves intelligent manufacturing production lines, improves production efficiency and product quality, and provides customers with higher quality and efficient services.。With the continuous development and upgrading of the new energy automobile industry, intelligent manufacturing will become an important force in promoting the development of the industry.。Zhongke Motong will continue to adhere to the corporate vision of "the leader in overall solutions for intelligent equipment in the new energy automobile industry" and is committed to providing higher quality and efficient intelligent manufacturing solutions for the new energy automobile industry and promoting the sustainable development and progress of the industry。

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2023-08-24

The 16th High tech Lithium Battery Industry Summit

In 2023, the electric vehicle and energy storage markets will continue to exhibit resonance, driving the continuous growth of demand for lithium batteries. The accelerated evolution of track capacity, technological iteration, cooperation forms, and industry competition is simultaneously triggering new changes on the demand and supply sides. As the backbone of achieving carbon neutrality, achieving zero carbon transformation of the industrial chain as soon as possible will have a significant impact on China's position and competitiveness in the global division of labor in the new energy industry chain.From a macro perspective, the vigorous development of the lithium battery industry is the result of the combined effects of global energy shortage, technological progress, policy support, and market demand expansion. As the world's largest producer and consumer of lithium-ion batteries, China is also the world's largest electric vehicle market. With the proposal of the goal of "carbon neutrality", lithium-ion battery technology can provide support for important application fields such as electric vehicles, energy storage systems, and smart grids for carbon neutrality, while also reducing the country's carbon emissions and energy consumption.In response to the ever-changing nature of the globalized new energy lithium battery industry, the "16th High tech Lithium Battery Industry Summit" hosted by the High tech Lithium Battery High tech Industry Research Institute was held from July 3 to 5, 2023 at the Maoshan International Conference Center in Dongfang Salt Lake City, Changzhou. China Science and Technology Corporation (Changzhou) Intelligent Manufacturing Co., Ltd. was invited to attend the exhibition, booth number: A27.   Zhongke Motong is committed to becoming a leading intelligent manufacturing system integration service provider in the new energy industry. Its core business covers "lithium battery module PACK production line", "chemical composition and sub capacity+intelligent logistics warehousing+module PACK automation overall plan", "energy storage PCS automation production line", "storage Logistics automation automation equipment", "Artificial Intelligence for IT Operations solutions", "digital factory overall consulting design", etc.  Actual Customer Cases of Zhongke Motong✔ Compatible with various types of square cells ranging from 50AH to 300AH;✔ Compatible with flexible production of energy storage products for both home and commercial use;✔ Configure MES system, and the entire process can be traced and uploaded;✔ Floor area: L60m * W6m * H4.5m.✔ Delivery time: 3 months to achieve rapid delivery and production.✔ Equipped with independent research and development production capabilities, key stations have achieved customized and standardized design (fully automatic adhesive bonding station, automatic welding station, automatic testing station, and module automatic box fastening station).As a leading enterprise specializing in precision and innovation, Zhongke Motong aims to provide automated, information-based, and intelligent production solutions for the new energy industry. The PACK intelligent production line for lithium battery modules in the field of power and energy storage has successfully empowered a leading lithium battery enterprise, Anhui Tongsheng, Sichuan Avionics Micro, Kangshengjia, Wanbang Digital Energy, and many other customers in the power and energy storage industry.

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2023-08-24

New Product release | Zhongke Motong flat wire motor Hairpin stator automatic production line

New Product release | Zhongke Motong flat wire motor Hairpin stator automatic production line   With the rapid growth of demand for new energy vehicles, the development of automotive powertrain electrification has also flourished globally. As the general trend of the motor industry, Oems and third-party manufacturers are actively layout, and flat line motors have become the development direction of passenger car drive motors pursued in the industry in the past two years. Domestic head suppliers have also begun to enter the field of flat wire motor research and development, there are more than 10 car companies and third-party companies to develop flat wire motor. As an emerging market with great growth potential, the market size is expected to expand rapidly in the next few years.   As an enterprise that continues to deeply develop in the field of new energy vehicles, the company provides intelligent production lines of core components such as 3-in-1, flat wire stator, electronic water pump, electronic oil pump, integrated module, actuator, water valve, PTC and other core components based on automated production and research and development of new energy vehicle industry chain. The company uses flexible and standardized assembly, and the whole process data tracing. Core components 3D line scan detection, the third generation of EOL performance testing and other advanced technologies, to achieve automated assembly, visual inspection, performance testing, packaging palletizing, AGV logistics, intelligent warehousing, MES and other functions, has achieved the new energy vehicle industry chain industrial layout. From June 20 to 21, 2023, Zhongkemotong was invited to appearCHP2023 The 5th International Flat Wire Motor Summit and Innovative Technology Products Exhibition, booth No. V9.  Zhongkemotong site booth schematic The poor flexibility of flat line has always been a pain point in the industry，Zhongke Motong's latest generation of mass production line has already had a solution, among which the forming machine adopts high-speed and high-flexible forming CNC folding U+ automatic 3d mold change program, and the molding beat can be 1.5-2.5s，A single machine can achieve a variety of linear automatic collinear production。With the function of pre-insertion, the whole stator wire cup can be formed by a single forming machine. Multi-line parallel insertion technology is adopted to greatly improve the efficiency of insertion。In the torsion process has also completed a technical breakthrough, to achieve automatic mold change, torsion and compensation of high-precision control。This time, Zhongkemotong brings the latest research and development products：Flat wire motor Hairpin stator automatic production line。  Zhongkemotong actual customer cases  ✔ The key core equipment of the whole line includes: line forming, automatic wire insertion, paper insertion, flaring, torsion head, cutting head, welding, welding spot visual inspection, drop paint coating, the above equipment is self-developed.✔ The whole line is highly automated, information, flexible and intelligent, and the whole line is equipped with MES system.✔ Modular design, can increase the corresponding equipment according to the production capacity, to achieve low-cost expansion.✔ Can produce Hairpin flat wire stators under 10 layers. The sustainable development of new technologies in the new energy industry has become a national strategic goal, and the new technologies and new models related to it have also become the focus of attention of the industry. In this context, opportunities and challenges coexist. With the unswerving spirit of innovation and constant investment in research and development, Zhongkemotong continues to open up a new innovation pattern in the field of new energy vehicles, from cognition to opinion, from technology to products, from action to the future, to expand a broader new goal.

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2023-08-24

Press forward | zhongke "won many honors

Good newsZhongcomotong (Changzhou) Intelligent Manufacturing Co., LTDHave won many honorsIn order to create a strong atmosphere of respect, understanding and care for entrepreneurs from all aspects, and boost the development confidence of entrepreneurs in the city, the eighth day of the first lunar month is designated as "Changzhou Entrepreneur Day" every year.Zhao Dan, chairman of Zhongcomotong, received the first "Changzhou Entrepreneur Day" souvenir stamp and "Regular Business Service card" issued by Sun Lifeng, secretary of the Party Working Committee of the Five Star Street, which encouraged entrepreneurs to dare to act, venture, dare to work, dare to create the responsibility, as a further transformation and upgrading, to achieve high-quality development. The construction of Changzhou intelligent equipment Engineering Research Center for new energy automobile industry conforms to the development trend of intelligent manufacturing in new energy industry.Through the key technologies of intelligent equipment assembly research and master application, Zhongcomoton improves the intelligent production level of manufacturing enterprises, improves the comprehensive innovation ability of independent development, promotes the development of intelligent manufacturing technology, and improves the market competitiveness of new energy vehicles. During the 14th Five-Year Plan period, Changzhou established the city position of "famous international intelligent manufacturing city and central axis hub of Yangtze River Delta", and made clear the major deployment of implementing the "532" development strategy.Chairman Zhao Dan actively responded to the call and led the company to make outstanding contributions in promoting scientific and technological innovation and development.  In order to fully implement the spirit of the Party's 20 Major, further mobilize the city's workers around the "international smart built city, the central axis hub of the Yangtze River Delta" city positioning, named and praised a batch of Changzhou Labor Award and Changzhou workers Pioneer.In recent years, Zhongcomotong has deeply integrated the new-energy automobile industry, accelerated the research and development of intelligent manufacturing technology in the industry, and made due contributions to write a new chapter of Jiangsu modernization construction with "strong, rich, beautiful and high". 

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2023-08-24

CASMT Awarded the second place in Changzhou Region of the "Creators China" Innovation and Entrepreneurship Competition

 (hereinafter referred to as "Zhongke Motong") was invited to participate in the 7th "Creators China" and 2022 Jiangsu Province SME Innovation and Entrepreneurship Competition and won the second place in the regional competition in Changzhou City, in order to further create an atmosphere of dual innovation, enhance the innovation ability and professionalism of SMEs and promote the high-quality development of SMEs.The competition is guided by the Provincial Department of Industry and Information Technology and hosted by Changzhou Municipal Bureau of Industry and Information Technology. This competition presents the characteristics of "excellent main body, wide field, strong innovation, and solid content". The registered enterprises have strong R&D and innovation strength, and the proportion of "specialized and new" small and medium-sized enterprises is high. The participating projects are widely distributed, covering Changzhou key industrial clusters such as intelligent manufacturing, new materials, new energy, biological medicine, and industrial Internet. This competition attracted 71 enterprises to participate, with the largest increase in the number of projects in recent years. Well-known enterprises such as Antai Composite Materials, Xidian Changbian, Qiangyu Optoelectronics, Hengfeng Special Guide, and WeChat Technology have participated in the roadshow.After a fierce competition, CASMT, with automation, informationization and intelligent production line as the core technology point, provided the new energy automobile industry with a full life-cycle intelligent factory system solution integrating "precision assembly automatic production line", "storage and logistics automation equipment", "intelligent operation and maintenance solution" and "digital factory overall consulting and design", and won the second place in Changzhou City Regional Competition of the 7th "Creators China" and 2022 Jiangsu SME Innovation and Entrepreneurship Competition.The new energy era is accelerating, and Changzhou has four of the top five companies in terms of installed power battery capacity in China, two of which are the headquarters of the company. Changzhou has also taken the opportunity to build a perfect new energy vehicle industry chain, and CASMT has taken advantage of the situation to target key technologies and seize development opportunities. Through the strong collaboration with Jiangsu Intelligent Institute of Chinese Academy of Sciences and Tianmu Lake Energy Storage Institute of Chinese Academy of Sciences, the company has established a joint solid-state battery laboratory and the transformation of advanced technology production, learning and research to ensure that the company maintains a leading technology level in the new energy industry and automation equipment field.In the future, CASMT will focus on core parts manufacturing, increase the research and development of key technologies, improve the localization matching rate, and continuously improve the industrial chain to create new advantages for future development.

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2023-08-24

From complexity to simplicity, thermal management integration module "intelligent manufacturing" for the future of new energy vehicles

From complex to simple thermal management integration moduleOn August 9th, BYD's 5th new energy vehicle officially went offline, becoming the world's first car company to achieve this milestone. This marks the arrival of a wave of new energy vehicles, and with the development of automobiles towards electrification and intelligence, the demand for energy management in automobiles is also increasing. The direct cooling and direct heating heat pump air conditioning heat management system is a new blue ocean in the field of new energy vehicles,With the rise of thermal management systems, the thermal management integration module, as a key functional component of the system, integrates relevant components,By accurately controlling the operation of various components through on-board computers, the safe, orderly, and efficient operation of each system is ensured, greatly improving the performance and reliability of the entire vehicle. At the same time, space and cost are saved, making the front cabin more standardized and aesthetically pleasing. Local thermal management enterprises have demonstrated strong development potentialAccording to the current global new energy vehicle market pattern, the global automotive thermal management market space is expected to reach 120 billion yuan in 2025, and the domestic new energy passenger vehicle thermal management industry market space is expected to reach 75.7 billion yuan. With the emergence of more domestic automotive brands, providing more opportunities for domestic thermal management component suppliers to try will be conducive to the rapid growth of domestic thermal management system enterprises, thereby breaking the original supply chain system and entering a new period of automotive component growth. Its main advantages are manifested in the following aspects. First:Faster response from local supporting facilities,With the shortening of the domestic automotive development cycle, rapid response is crucial in the entire vehicle development cycle, and domestic domestic domestic enterprises can fully utilize this advantage; Secondly,cost advantage,Compared to the international market, China has lower labor costs and domestic equipment costs; Thirdly,Numerous new power brands in the early stages of enterprise development,It is easier to form industry chain stickiness and grow together.▲The picture is from the actual case of China Comoros As a local car manufacturing enterprise, Nezha Motors adheres to the corporate mission of "breaking conventions, innovating technology to make travel more comfortable", with the concept of "building cars for the people", focusing on products and forward-looking technology, promoting the continuous evolution of electric vehicles, and leading the future trend of technological development. The integration of thermal management systems for new energy vehicles has taken its technological advantages, mainly by effectively achieving platformization, which is conducive to large-scale mass production and cost reduction, and can improve thermal management efficiency. Moreover, in terms of vehicle space, it can save more space and provide passengers with more usage functions. Nezha Motors has provided its own answer in promoting the continuous evolution of electric vehicles. Zhongke Motong Assists in the Global Strategic Layout of Household Energy Storage ProductsZhongke Motong Helps Automobile Enterprises Grow and StrengthenZhongke Motong has launched strategic cooperation with Nezha Automobile this time, providing a fully automated intelligent production line with cutting-edge technology and predicting the future development direction of the industry, helping national automobile brands take off in the field of new energy vehicles.▲The picture is from the actual plan of China Comoros Thermal management module assembly automation production line- Compatible with 3 products- The overall production line beat is less than 65s- OEE greater than 85%The production line solves customers' high requirements for product efficiency and yield through the four core modules of the process.Module 1: O-ring loading and damage detectionThe O-ring is automatically fed through a vibrating disc, and the front and back of the O-ring on the small turntable are detected for damage.Module 2: O-ring oiling and assemblyThe O-ring is added to the component through mist injection to increase slip, and the O-ring is attached to the component through a dedicated clamp.Module 3: Robotics and Visual GuidanceThe machine grabs the components and visually guides them into the runner plate.Module 4: Pressing and TighteningServo press compression components, force and displacement monitoring; The tightening gun is visually guided for tightening.The assembly undergoes four steps of electrical testing, external leakage testing, internal leakage testing, and flow testing to ensure the qualified shipment of assembled products on the production line.The manufacturing of new energy vehicles will become an important cornerstone in the field of intelligent manufacturing, driving the rapid development of high-end equipment manufacturing, information technology, artificial intelligence and other related fields. It is expected that in the future, the manufacturing of new energy vehicles will become an important industry in promoting the transformation and upgrading of the national economy and promoting intelligent manufacturing. We look forward to continuous breakthroughs and innovations in the direction of digitalization and intelligence with the new energy industry!

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2023-08-24

Household Energy Storage - Future Development Direction of Energy Storage

Global acceleration period for household energy storageIn the current global energy shortage and high overseas electricity and gas prices, household energy storage remains the first to break through. Under the trend of carbon neutrality, the industry is full of confidence in the household energy storage market, believing that it will become the fourth high-speed growth track in the new energy industry, following wind power, photovoltaic, and electric vehicles. Under the "dual carbon" goal, new energy represented by photovoltaic has experienced rapid growth under favorable policies. With the maturity of Energy storage and the decline of cost, family scenarios have gradually grown into an important field of new energy applications. Especially in overseas markets, with the continuous rise in household electricity prices, the economy of household energy storage is gradually becoming more prominent. In addition, government subsidies from various countries further promote its rapid popularization.In 2022, against the backdrop of weak global economic recovery and unstable international environment, the energy storage industry is facing opportunities for vigorous development, and the development momentum of household energy storage industry is particularly strong. Europe is the world's largest market for household energy storage applications. According to the outlook report on the European household energy storage market released by the European Photovoltaic Industry Association in December last year, the installed capacity of household energy storage in Europe is expected to reach 3.9GWh in 2022, a year-on-year increase of 71%; In a neutral scenario, the installed capacity in 2023 will reach 4.5GWh, with a year-on-year growth rate of 16%. In the long run, energy storage is a necessary prerequisite for supporting the growth of clean energy installations, so its potential is significant. Global energy storage installations are expected to continue to improve from 2023 to 2025, with a CAGR of 57% for new installations. The global new household energy storage market still maintains a high-speed growth trend. Domestic enterprises accelerating the expansion of household energy storage productsThe global energy transformation continues to advance, and energy storage has become an indispensable role in the future power system. Currently, the penetration rate of energy storage is still low, and there is huge room for growth. In the context of rapid growth in global energy storage demand, Chinese manufacturers of global energy storage cells are leading in shipping. Energy storage batteries are already a trillion level super track, and full development on this track requires both long-term planning for new energy and deep exploration of one's own track. Wanbang Digital Energy is the first in China to achieve the application of the entire system of optical storage charging and discharging, green electricity trading in home scenarios. In actual operation, the entire system experience is very good, and through practical work, it has opened up new sub tracks in the direction of home storage. Zhongke Motong Assists in the Global Strategic Layout of Household Energy Storage ProductsAs a strategic partner of Wanbang Digital Energy, Zhongke Motong has provided Wanbang with an intelligent production plan for the entire factory, helping Wanbang deepen its efforts in the field of new energy and expand globally.  1) The entire factory planning includes a complete set of automation solutions for home and commercial storage, including intelligent warehousing, AGV loading, module assembly welding, PACK assembly, AGV unloading, finished product testing, and outbound supply chain planning;2) 280AH square shell energy storage module PACK line, with a design beat of 12PPM+and an automation rate of more than 95% for the whole line, includes core processes such as automatic online, automatic glue pasting, automatic grouping, automatic CCS installation, automatic laser welding, automatic box entry, and automatic package offline;In the field of new energy, technological innovation is constantly occurring, and technological change is a constant challenge for production and research and development. Zhongke Motong has always been on the path of challenging itself, constantly innovating itself, technology, and products, keeping at the forefront of industrial technology, and providing strategic intelligent equipment to support future development for every customer.Founded in 2019, COMET is a national small giant enterprise specializing in the research and development of integrated solutions for intelligent equipment in the new energy industry. Relying on the strong scientific research and technology strength of Jiangsu Institute of Intelligence, Chinese Academy of Sciences, and Tianmu Lake Energy Storage Institute, Chinese Academy of Sciences, the company aims to provide automated, information-based, and intelligent production solutions for the new energy industry. The company's main products include automatic production lines for lithium battery energy storage modules, lithium battery energy storage PACK production lines, and lithium battery energy storage system assembly lines for power module PACK production lines. The company has successfully entered the new energy vehicle fields such as CATL, Honeycomb Energy, Keshida, Xingxing Charging, Anhui Tongsheng, Sichuan Avionics, Xinquan Co., Ltd., Kangshengjia Smart Energy, Wanbang Digital Energy and the head customers of energy storage system integration.

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2023-08-24

Future-oriented, intelligent linkage

How complex is the manufacturing process in a car factory? Each day, BBAC delivers more than 30 million different components on its front wheel drive, rear wheel drive and powertrain platforms to its production processes at three plants. Each plant has 10 million parts in operation every day! Finally, delivering 430,000 finished vehicles a year requires an efficient and precise logistics system behind it, as well as seamless collaboration between supplier management systems. The logistics of the modern industrial system is a cosmic precision gear system. And the new energy vehicle industry model renewal rate is high, but also strengthen the high requirements of logistics operation, as the "operation center" of industrial automation, warehousing logistics is how to carry out seamless operation?The answer is the smart library +AGV two-pronged "artifact"! In recent years, with the gradual development of industrial automation and computer integrated manufacturing system technology, as well as the wide application of flexible manufacturing system and automated three-dimensional warehouse, AGV, as a means of connecting and adjusting discrete logistics management system, and the necessary automatic handling and loading means of its continuous operation, its application range and technical level have been rapidly developed. Take the automobile industry as an example. In recent years, many automated "black light factories" rely on not only automated equipment, but also the "God linkage" of intelligent libraries and AVG. The wide application of intelligent library and AGV in the automobile industry has driven the brand new reform of the domestic automobile production mode.As a manufacturer of customized non-standard equipment, flexible production line is the signature strength of Zhongke Motong. Smart libraries and AGVs are also key business strengths.New energy vehicles develop vigorously this year, and various models are constantly updated, which is a huge challenge for automobile manufacturers. Traditional automobile manufacturers have unified equipment production products, and the replacement production of various models is undoubtedly the biggest pain point for the vehicle model production switchover of automobile enterprises.Agvs show their skills in the production line of the automobile manufacturing industry, efficiently, accurately and flexibly complete the task of material handling. And can be composed of multiple AGVs flexible logistics handling system, handling route can be adjusted with the adjustment of the production process and timely adjustment, so that a production line can produce a variety of products, greatly improve the flexibility of production and enterprise competitiveness. In the working process of AGV transportation system, every step is a series of data and information communication and exchange process. There is a powerful database support in the background, which fully guarantees the AGV robot will not make mistakes in the operation process, can complete the task on time, and ensure the accuracy of data information.In addition to the greatly improved product compatibility, the assembly time of the production line is greatly reduced. AGV automatic driving liberates the labor force, which reduces assembly time by 20%, assembly failure by 39%, investment recovery time by 57%, and labor force by 15%. The "caching role" of the state library also enhances the efficient operation of AGVs to a greater extent. In the automobile enterprise manufacturing to achieve all-round improvement, improve the work efficiency, efficiency and effect.While improving the efficiency of production lines, enterprises are also concerned about the cost of production lines. Agvs have a short investment cycle and easy transformation. When the production layout changes, the cost of modification of AGV robots is low and only needs to change the track, and the upgrade cost is almost negligible. As a bank, the flexible and changeable library location can be fully and automatically upgraded according to the different changes of products and the coordination of data and hardware, which further realizes the in-depth development of long-term benefits of the enterprise.With the development of industrial informatization, the automobile industry has a rising demand for intelligent manufacturing equipment. Intelligent library and AGV robots can well adapt to the development trend of flexibility, agility, intelligence and information technology of modern automobile manufacturing technology, and achieve a qualitative leap in the production organization, information management and logistics technology of automobile assembly. Help enterprises to truly efficient intelligent production.

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2023-08-24

From traditional to new energy, thermal management opens up new space

Improving the efficiency of new energy vehicles through thermal managementIn the past, people measured the world with their feet, but now they travel around the world with their wheels. With the development of technology, the automotive industry is developing rapidly, especially the development of new energy vehicles. With the accelerated landing of new energy vehicles and the continuous improvement of battery energy density, higher requirements have been put forward for thermal management. The continuous singing of new energy vehicles is inseparable from the unstoppable technological development behind them.Summary of the Development of Thermal Management IndustryWith the development of electrification and intelligence in automobiles, electric vehicle thermal management systems are also moving towards integration, intelligence, and precision. The higher the integration level of thermal management system design, the higher the requirements for control logic. For electric vehicles, thermal management systems not only affect the driving comfort of passenger cars, but also involve the issue of range. How to achieve a balance between driving range and comfort in the actual environment of electric vehicles is one of the problems that need to be solved in the design of electric vehicle thermal management systems.With continuous technological and structural updates, the thermal management industry is developing rapidly, and the development of electric vehicle thermal management system technology is also driving the development of the new energy vehicle industry in the opposite direction.One stop solution for assembly and testing of automotive thermal management productsThe rapid development of the new energy vehicle industry is also a continuous challenge and a great challenge for equipment manufacturers in the industry chain. As an integrator of a one-stop assembly and testing production line for automotive thermal management products, Zhongke Motong follows the development path of the industry, continues to innovate, and empowers the upgrading of the thermal management industry.At present, Zhongke Motong has rich project experience in the thermal management industry, with advanced intelligent assembly lines such as integrated module assembly lines, electronic water pump assembly lines, electronic water valve assembly lines, electronic expansion valve assembly lines, electric compressor assembly lines, and third-generation EOL testing technology.From traditional to new energy, thermal management opens up new spaceFast charging of batteries puts forward higher requirements for thermal management. With fast charging, the heat generation of batteries increases, leading to an increased demand for thermal management. During fast charging, it is necessary to heat the battery cell in advance, but too high a temperature can exacerbate the aging of the battery cell. Therefore, a thermal management system is needed to ensure that the battery cell is within a reasonable temperature range.Heat pump air conditioning is gradually replacing pure PTC, increasing rangeHeat pumps consume less energy than PTC, increasing the range of electric vehicles. PTC heating uses direct conversion of electrical energy into heat, which is then fed into the passenger compartment by an electronic fan, resulting in high electrical energy consumption. Heat pump heating uses refrigerant to absorb heat outside the vehicle through a heat exchanger, and brings the heat into the vehicle to provide heating. Compared to PTC heating, it has lower electrical energy consumption and can significantly increase the range of electric vehicles. However, its heating effect is poor in low-temperature environments. Heat pumps consume less energy than PTC, increasing the range of electric vehicles. Taking Model 3 as an example, compared to PTC heating method, the average power consumption of heat pump air conditioning per 100 kilometers is reduced by 2.2-2.5 kWh. Assuming a battery capacity of 50 kWh, it can increase the range by about 35 km, an increase of 14%.The thermal management of the entire vehicle not only involves the use of air conditioning in the passenger compartment, but also takes into account the heating and insulation or cooling of the components of the vehicle, as well as the thermal energy management of the entire vehicle system. The key to thermal management is the "three major components" of thermal management - heat pumps (integrated modules), electronic water pumps, and water valves. For the "three major components" of thermal management, Comoton also has rich experience in automation equipment projects. Regarding water pumps, water valves, and integrated modules... please wait for the continuous updates of the thermal management thematic series.

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